All Case Studies
ManufacturingAR/VRIoTAI & ML
AR-Guided Assembly System for Automotive Manufacturing
Leading Indian Automotive OEM
90% reduction in assembly errors
35% faster new worker onboarding (8 weeks → 5 weeks)
22% improvement in first-pass quality rate
ROI achieved in 6 months with $4M annual savings
The Challenge
Reduce assembly line errors and accelerate new worker onboarding for a factory producing 500+ vehicles daily with 200+ assembly steps per vehicle.
Our Solution
Deployed AR smart glasses (Microsoft HoloLens 2) with AI-powered step-by-step visual guidance overlaid on physical components. Built real-time quality verification using computer vision and integrated with the factory MES system for completion tracking.
Key Results
90% reduction in assembly errors
35% faster new worker onboarding (8 weeks → 5 weeks)
22% improvement in first-pass quality rate
ROI achieved in 6 months with $4M annual savings
Technology Stack
Unity 3DMicrosoft HoloLens 2Azure IoTComputer VisionMRTK
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