All Case Studies
ManufacturingIoTAI & MLData Science
Smart Factory IoT Platform for Automotive Manufacturer
Leading Indian Automotive OEM
67% reduction in unplanned downtime
23% improvement in energy efficiency
$28M annual savings in maintenance costs
ROI achieved in 8 months
The Challenge
Reduce unplanned downtime by 50% across 8 manufacturing plants with 15,000+ machines while optimizing energy consumption.
Our Solution
Deployed 50,000+ IoT sensors across all plants. Built a digital twin platform with predictive maintenance AI models. Created real-time dashboards for plant managers and automated alert systems.
Key Results
67% reduction in unplanned downtime
23% improvement in energy efficiency
$28M annual savings in maintenance costs
ROI achieved in 8 months
Technology Stack
Azure IoT HubApache KafkaTensorFlowGrafanaDigital Twin
Want Similar Results?
Our team is ready to apply proven expertise to your unique challenges.
Discuss Your Project